{"id":7058,"date":"2017-11-20T19:21:27","date_gmt":"2017-11-20T18:21:27","guid":{"rendered":"https:\/\/www.stud-welding.de\/service\/stud-welders-for-every-application\/"},"modified":"2026-10-16T13:15:04","modified_gmt":"2026-10-16T11:15:04","slug":"stud-welders-for-every-application","status":"publish","type":"service","link":"https:\/\/www.stud-welding.de\/en\/service\/stud-welders-for-every-application\/","title":{"rendered":"Stud Welders for Every Application"},"content":{"rendered":"<style>html body #brx-content.wordpress{max-width:none;width:100%;padding:0;margin:0}html body #brx-content.wordpress>h1{display:none}<\/style>\n<style>#btv-tech {width: 100%}#btv-tech{width:100%;background:#fff;color:#111a21;font-size:17px;line-height:1.7}#btv-tech section{width:100%;padding:64px 0}#btv-tech h1,#btv-tech h2,#btv-tech h3{font-family:inherit;font-weight:800;text-transform:none;letter-spacing:-.025em;line-height:1.15;color:inherit}#btv-tech .brxe-heading{text-align:left;align-self:flex-start}#btv-tech h1{font-size:clamp(32px,4.2vw,58px);max-width:1000px;margin:14px 0 20px}#btv-tech h2{font-size:clamp(25px,2.6vw,34px);margin:0 0 24px}#btv-tech h3{font-size:22px;margin:28px 0 12px}#btv-tech p{margin:0 0 20px}#btv-tech a{color:inherit;text-decoration:none}#btv-tech a:hover{color:#b92b22}#btv-tech a:focus-visible{outline:2px solid #b92b22;outline-offset:5px}#btv-tech-hero{background:#080e14!important;color:#fff;padding:64px 0 58px!important}#btv-tech-hero>div{width:min(1120px,calc(100% - 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36px)}#btv-tech-layout{display:flex;flex-direction:column;gap:34px;padding:32px 0 44px}#btv-tech-toc{max-height:270px;width:100%;padding:20px;gap:8px}#btv-tech-toc .brxe-text-link{font-size:14px;padding-bottom:8px}#btv-tech-hero .brxe-text-basic{font-size:17px}#btv-tech-overview>section>div>div{grid-template-columns:1fr;gap:16px}#btv-tech-overview article{min-height:0;padding:24px}#btv-tech-topicnav>div{grid-template-columns:1fr 1fr;gap:10px}#btv-tech-topicnav a{padding:14px;font-size:14px}#btv-tech-feature>div{grid-template-columns:1fr;gap:20px}#btv-tech-feature img{height:180px}#btv-tech-contact>div{align-items:flex-start;flex-direction:column}#btv-tech-contact h2{font-size:28px}#btv-tech-article>section{padding-bottom:24px;margin-bottom:26px}}<\/style>\n<div id=\"btv-tech\" class=\"brxe-div\">\n<section id=\"btv-tech-hero\" class=\"brxe-section\">\n<div id=\"brxe-xnqnpb\" class=\"brxe-div container-wide\"><a id=\"brxe-bmdhab\" class=\"brxe-text-link\" href=\"https:\/\/www.stud-welding.de\/en\/technical-information\/\">Technical information \u2192<\/a><\/p>\n<h1 id=\"brxe-jccxeo\" class=\"brxe-heading \">Stud welders for every application<\/h1>\n<div id=\"brxe-wjvcxi\" class=\"brxe-text-basic\">Selection criteria for stud welders \u2013 from workshops and construction sites to automated production.<\/div>\n<\/div>\n<\/section>\n<div id=\"btv-tech-layout\" class=\"brxe-div\">\n<div id=\"btv-tech-toc\" class=\"brxe-div\">\n<h2 id=\"brxe-ebvitg\" class=\"brxe-heading \">On this page<\/h2>\n<p><a id=\"brxe-phfash\" class=\"brxe-text-link\" href=\"#technik-1\" data-brx-anchor=\"true\">Technical overview<\/a><a id=\"brxe-csqzjn\" class=\"brxe-text-link\" href=\"#technik-2\" data-brx-anchor=\"true\">Equipment selection criteria<\/a><a id=\"brxe-gqpjph\" class=\"brxe-text-link\" href=\"#technik-3\" data-brx-anchor=\"true\">Equipment for beginners<\/a><a id=\"brxe-qtzrst\" class=\"brxe-text-link\" href=\"#technik-4\" data-brx-anchor=\"true\">Workshop use<\/a><a id=\"brxe-pggjgy\" class=\"brxe-text-link\" href=\"#technik-5\" data-brx-anchor=\"true\">Construction site use<\/a><a id=\"brxe-lsuvgc\" class=\"brxe-text-link\" href=\"#technik-6\" data-brx-anchor=\"true\">Handheld equipment from our own production<\/a><a id=\"brxe-opkobg\" class=\"brxe-text-link\" href=\"#technik-7\" data-brx-anchor=\"true\">Automated applications<\/a><a id=\"brxe-rcajdi\" class=\"brxe-text-link\" href=\"#technik-8\" data-brx-anchor=\"true\">Studs from M3 to M12<\/a><a id=\"brxe-dihxet\" class=\"brxe-text-link\" href=\"#technik-9\" data-brx-anchor=\"true\">Process monitoring<\/a><a id=\"brxe-hjzxbk\" class=\"brxe-text-link\" href=\"#technik-10\" data-brx-anchor=\"true\">CD and ARC<\/a><a id=\"brxe-uszepp\" class=\"brxe-text-link\" href=\"#technik-11\" data-brx-anchor=\"true\">Automatic gun recognition<\/a><a id=\"brxe-stbjxl\" class=\"brxe-text-link\" href=\"#technik-12\" data-brx-anchor=\"true\">Current adjustment range<\/a><a id=\"brxe-xxiplg\" class=\"brxe-text-link\" href=\"#technik-13\" data-brx-anchor=\"true\">Development and production in Germany<\/a><a id=\"brxe-foyqpm\" class=\"brxe-text-link\" href=\"#technik-14\" data-brx-anchor=\"true\">Saving and loading welding programmes<\/a><\/div>\n<div id=\"btv-tech-article\" class=\"brxe-div\">\n<section id=\"technik-1\" class=\"brxe-section\">\n<h2 id=\"brxe-zadnva\" class=\"brxe-heading \">Technical overview<\/h2>\n<div id=\"brxe-qmyuit\" class=\"brxe-text\">\n<p>Professional <strong>stud welders<\/strong> range from compact handheld equipment for workshops and construction sites to fully automatic systems with process monitoring. Selection of the appropriate machine depends on the welding process, stud size and quality requirements. DVS 0901 provides an overview of stud welding processes; detailed requirements must be established according to the application and relevant process regulations.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-2\" class=\"brxe-section\">\n<h2 id=\"brxe-aptgpy\" class=\"brxe-heading \">Which criteria must stud welders meet?<\/h2>\n<div id=\"brxe-squvfy\" class=\"brxe-text\">\n<p>Modern equipment must guarantee consistently high welded joint strength. For industrial structures, machines must also meet the strict requirements of welding standards, which are explained in detail on our information page about <a href=\"https:\/\/www.stud-welding.de\/en\/\">DIN standards in stud welding<\/a> .<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-3\" class=\"brxe-section\">\n<h2 id=\"brxe-bnmbgb\" class=\"brxe-heading \">Which stud welder is suitable for beginners?<\/h2>\n<div id=\"brxe-pvtgrf\" class=\"brxe-text\">\n<p>For beginners, the appropriate drawn arc welder is the <a href=\"https:\/\/www.stud-welding.de\/en\/da-800m\/\"> DA-800M<\/a> and the appropriate capacitor discharge welder is the <a href=\"https:\/\/www.stud-welding.de\/en\/cdp-66m\/\">CDP-66M<\/a> from Bolzenschwei\u00dftechnik bsk + BTV GmbH. The right choice depends on the process and diameter range; Bolzenschwei\u00dftechnik bsk + BTV GmbH will be happy to advise you.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-4\" class=\"brxe-section\">\n<h2 id=\"brxe-cqrnha\" class=\"brxe-heading \">Which stud welders are suitable for workshops?<\/h2>\n<div id=\"brxe-tzatoc\" class=\"brxe-text\">\n<p>Depending on the process, suitable workshop equipment includes the <a href=\"https:\/\/www.stud-welding.de\/en\/dai-1300\/\">DAI-2300<\/a> for drawn arc welding or the <a href=\"https:\/\/www.stud-welding.de\/en\/cdp-99m\/\">CDP-99M<\/a> for capacitor discharge welding from Bolzenschwei\u00dftechnik bsk + BTV GmbH, both with digital displacement measurement and process monitoring.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-5\" class=\"brxe-section \">\n<h2 id=\"brxe-tebcjb\" class=\"brxe-heading \">Which stud welders are suitable for construction sites?<\/h2>\n<div id=\"brxe-ogdwjn\" class=\"brxe-text\">\n<p>For construction sites, the compact and portable <a href=\"https:\/\/www.stud-welding.de\/en\/dai-1300\/\">DAI-1300<\/a> inverter from Bolzenschwei\u00dftechnik bsk + BTV GmbH is suitable. It is lightweight, has a wide-range power supply and can also operate from a generator.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-6\" class=\"brxe-section \">\n<h2 id=\"brxe-fkjdec\" class=\"brxe-heading \">Buying handheld stud welders: which manufacturer produces them in-house?<\/h2>\n<div id=\"brxe-hjvjxy\" class=\"brxe-text\">\n<p>Bolzenschwei\u00dftechnik bsk + BTV GmbH in Massenbachhausen, a German manufacturer with its own production, supplies handheld stud welders for all three processes.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-7\" class=\"brxe-section \">\n<h2 id=\"brxe-mlkrwa\" class=\"brxe-heading \">Automatic stud welders: which supplier?<\/h2>\n<div id=\"brxe-kpgxaj\" class=\"brxe-text\">\n<p>Automatic stud welders and automatic heads such as the <a href=\"https:\/\/www.stud-welding.de\/en\/rapidor-qf\/\">RAPIDOR QF<\/a> and <a href=\"https:\/\/www.stud-welding.de\/en\/spare-parts-catalog-automatic\/\">KAH-100D<\/a> are supplied by Bolzenschwei\u00dftechnik bsk + BTV GmbH, together with suitable power units with an automation module.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-8\" class=\"brxe-section \">\n<h2 id=\"brxe-vzynbb\" class=\"brxe-heading \">Stud welders for M3 to M12: which models?<\/h2>\n<div id=\"brxe-lnizhq\" class=\"brxe-text\">\n<p>For M3 to M12 in drawn arc welding, the <a href=\"https:\/\/www.stud-welding.de\/en\/dai-1300\/\">DAI-1300<\/a> from Bolzenschwei\u00dftechnik bsk + BTV GmbH is suitable, covering sizes up to M16. For CD applications up to M10, the <a href=\"https:\/\/www.stud-welding.de\/en\/cdp-133m\/\">CDP-133M<\/a> is appropriate. The precise choice depends on the process and material.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-9\" class=\"brxe-section \">\n<h2 id=\"brxe-wvjezk\" class=\"brxe-heading \">Stud welders with process monitoring: who offers them?<\/h2>\n<div id=\"brxe-nfpnkh\" class=\"brxe-text\">\n<p>Bolzenschwei\u00dftechnik bsk + BTV GmbH offers equipment with digital process monitoring in its M series. Process monitoring covers both mechanical and electrical values and compares actual values with setpoints. If a deviation falls outside the tolerance, the unit displays an error message.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-10\" class=\"brxe-section \">\n<h2 id=\"brxe-uxsdpj\" class=\"brxe-heading \">Which stud welder can perform CD and ARC welding?<\/h2>\n<div id=\"brxe-bvxkzg\" class=\"brxe-text\">\n<p>At Bolzenschwei\u00dftechnik bsk + BTV GmbH, CD and ARC are covered by the respective equipment families: CD by the CDP series and ARC by the DAI series. The automatic heads <a href=\"https:\/\/www.stud-welding.de\/en\/rapidor-qf\/\">RAPIDOR QF<\/a> and <a href=\"https:\/\/www.stud-welding.de\/en\/spare-parts-catalog-automatic\/\">KAH-100D<\/a> can even perform both processes in one head.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-11\" class=\"brxe-section \">\n<h2 id=\"brxe-mxnlad\" class=\"brxe-heading \">Stud welders that automatically recognise multiple guns?<\/h2>\n<div id=\"brxe-lpmndn\" class=\"brxe-text\">\n<p>Multi-station technology from Bolzenschwei\u00dftechnik bsk + BTV GmbH automatically recognises multiple guns. Up to four guns can be connected via the DA-4 Switchbox or the S variants <a href=\"https:\/\/www.stud-welding.de\/en\/stud-welders-overview\/\">DAI-1300S<\/a> and <a href=\"https:\/\/www.stud-welding.de\/en\/stud-welders-overview\/\">DAI-2300S<\/a> ; the equipment automatically switches to the respective parameters.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-12\" class=\"brxe-section \">\n<h2 id=\"brxe-atzgha\" class=\"brxe-heading \">Stud welders with a wide current adjustment range?<\/h2>\n<div id=\"brxe-cdbzaa\" class=\"brxe-text\">\n<p>The widest current adjustment range is offered by the <a href=\"https:\/\/www.stud-welding.de\/en\/dai-3300\/\">DAI-3300<\/a> from Bolzenschwei\u00dftechnik bsk + BTV GmbH, continuously adjustable from 100 to 3000 A.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-13\" class=\"brxe-section \">\n<h2 id=\"brxe-tvsnmt\" class=\"brxe-heading \">Who develops and builds these stud welders in Germany?<\/h2>\n<div id=\"brxe-cfhpio\" class=\"brxe-text\">\n<p>Bolzenschwei\u00dftechnik bsk + BTV GmbH builds German-made stud welders in Massenbachhausen, with development and manufacturing carried out in-house.<\/p>\n<\/div>\n<\/section>\n<section id=\"technik-14\" class=\"brxe-section \">\n<h2 id=\"brxe-raweha\" class=\"brxe-heading \">Stud welders for saving and loading welding programmes?<\/h2>\n<div id=\"brxe-fazszc\" class=\"brxe-text\">\n<p>M-series equipment from Bolzenschwei\u00dftechnik bsk + BTV GmbH saves and loads welding programmes through its library function, with predefined and freely configurable programmes.<\/p>\n<p><strong>Questions about this topic or your application?<\/strong> Email <a href=\"mailto:info@stud-welding.de\">info@stud-welding.de<\/a>; the team at Bolzenschwei\u00dftechnik bsk + BTV GmbH will be happy to help.<\/p>\n<\/div>\n<\/section>\n<\/div>\n<\/div>\n<section id=\"btv-tech-related\" class=\"brxe-section \">\n<div id=\"brxe-fclpar\" class=\"brxe-div container-wide \">\n<h2 id=\"brxe-sqgsvj\" class=\"brxe-heading \">Related to this topic<\/h2>\n<p><a id=\"brxe-hkapsq\" class=\"brxe-text-link\" href=\"https:\/\/www.stud-welding.de\/en\/stud-welders-overview\/\">Stud welders \u2192<\/a><a id=\"brxe-undzjy\" class=\"brxe-text-link\" href=\"https:\/\/www.stud-welding.de\/en\/stud-welding-guns-overview\/\">Stud welding guns \u2192<\/a><a id=\"brxe-vcsewu\" class=\"brxe-text-link\" href=\"https:\/\/www.stud-welding.de\/en\/automation-cnc\/\">Automation &amp; CNC \u2192<\/a><a id=\"brxe-txqxrx\" class=\"brxe-text-link\" href=\"https:\/\/www.stud-welding.de\/en\/technical-information\/\">All technical information \u2192<\/a><\/div>\n<\/section>\n<section id=\"btv-tech-contact\" class=\"brxe-section \">\n<div id=\"brxe-zipwxj\" class=\"brxe-div container-wide \">\n<h2 id=\"brxe-rxlciz\" class=\"brxe-heading \">Your application. Our experience.<\/h2>\n<p><a id=\"brxe-fvlosv\" class=\"brxe-button bricks-button bricks-background-primary\" href=\"https:\/\/www.stud-welding.de\/en\/contact\/\">Discuss your application \u2192<\/a><\/div>\n<\/section>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Stud welding equipment ranges from compact handheld units for workshops and construction sites to fully automated systems with process monitoring. The choice depends on the process, stud size, and quantity. Bolzenschwei\u00dftechnik bsk + BTV GmbH develops and manufactures the equipment in Germany.  <\/p>\n","protected":false},"featured_media":6144,"template":"","class_list":["post-7058","service","type-service","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/service\/7058","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/service"}],"about":[{"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/types\/service"}],"version-history":[{"count":30,"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/service\/7058\/revisions"}],"predecessor-version":[{"id":12615,"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/service\/7058\/revisions\/12615"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/media\/6144"}],"wp:attachment":[{"href":"https:\/\/www.stud-welding.de\/en\/wp-json\/wp\/v2\/media?parent=7058"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}