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Bolzenschweißtechnik bsk + BTV GmbH
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Multi-station operation · up to four welding guns

Multi-station
technology

Several welding tasks.
One power unit.
Prepare different welding elements at separate welding gun stations. External switch boxes or integrated multi-station units allow switching between workstations with their assigned settings.
AI-generated header scene with a blue-and-red-lit wolf and Switch-4 based on an original photograph.
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How multi-station operation works

Fewer changeovers.
Switch to the required station.

Up to four welding guns remain connected and are used one after another. Triggering the gun or detecting contact at the workpiece activates the corresponding program position. Settings are made for each gun station.

Matched to the system.

The power unit, switch version, welding process and welding guns must be compatible. The four connections are controlled separately; this does not mean simultaneous welding with four guns.
External and integrated solutions

The right
multi-station technology.

Choose an additional switch box or a unit with four welding stations already integrated.

Switch-4

External multi-station technology for the CDP-M unit family and DAI-1300. Supports capacitor discharge, drawn arc and short-cycle drawn arc welding according to the connected power unit.

Data sheet and units ↓

Switch-DA-4

External multi-station technology for DAI-2300 and DAI-3300. For drawn arc and short-cycle drawn arc welding with up to four guns; power is supplied by the welding unit.

Data sheet and units ↓

DAI-1300S
and DAI-2300S

Power unit and multi-station technology in one unit. Four separately controlled welding gun stations for drawn arc and short-cycle drawn arc welding, with individually adjustable welding parameters.

Units and data sheet ↓

For your selection

Four points
for system design.

01

Base unit

Specify the unit type, existing equipment and mains supply. For an existing unit, we review the appropriate expansion.
02

welding elements

Which stud types, thread sizes, lengths and material combinations are required at each welding gun station?
03

Workflow

How many welding gun stations are used and in which order? Describe the component, accessibility and welding sequence.
04

Monitoring

Displacement measurement and optional process monitoring are matched to the unit and welding gun. We clarify the required measurements for each station.
Further information

Data sheets and units

Original documentation for the three system variants. The specific units and welding guns are selected to suit your application.
Personal advice

Your application.
Our experience.

Tell us the existing unit, welding elements, welding guns and required number of welding stations. We review the appropriate system configuration.

Enquire about multi-station operation →