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Stud welding gun · Automatic

ATP-8M

AUTOMATIC STUD WELDING GUN WITH DISPLACEMENT MEASUREMENTATP-8M for capacitor discharge, short-cycle drawn arc and drawn arc welding. Welding range M3–M8, maximum Ø 8 mm. The lift is 1.0–6.0 mm. The integrated displacement measuring system records the mechanical welding process parameters.
Integrated displacement measurement
Multiple welding processes
M3–M8 / max. Ø 8 mm
Lift 1,0–6,0 mm
AT A GLANCE

TECHNICAL DATA

M3–M8

Welding range

Ø 8 mm

Maximum diameter

1.50 kg

Weight without cables

3 m

Welding current cable

25 mm²

Cable cross-section

1.0–6.0 mm

Adjustable lift
RECORDING AND MONITORING

DIGITAL DISPLACEMENT MEASUREMENT

The integrated displacement measuring system records stud protrusion, lift, plunge and piston speed. In conjunction with suitable equipment technology, these values can be displayed and monitored.
Stud protrusion
Lift
Plunge
Piston speed
CDP-66M display C01
WELDING PROCESS

Capacitor discharge, short-cycle drawn arc and drawn arc welding

The ATP-8M supports capacitor discharge welding using the gap method, short-cycle drawn arc welding and drawn arc welding. The gun, feeding system and power unit are configured to suit the selected process.

Process-dependent sequence

The following steps describe the basic sequence. Ignition and lift movement differ according to the selected process.

More about stud welding processes

Prepare the gun

The gun is set up for the selected welding process. Studs are fed manually or through a suitable automatic feeding system.

Ignite the arc

The appropriate power unit supplies the welding current. The arc melts the stud end and workpiece surface.

Plunge the stud

The stud plunges into the weld pool. The stud and base material solidify to form a joint.

EQUIPMENT OF THE ATP-8M

Features

ATP-8M with a plain bearing guide, integrated displacement measurement and adjustable lift of 1.0–6.0 mm.
Integrated displacement measuring system
Recording of stud protrusion, lift, plunge and piston speed.
Lift adjustment
1,0–6,0 mm. Continuously adjustable.
Plain bearing guide
Plain bearing guide. Vertical alignment: manual alignment without a circular spirit level.
Thermoplastic housing
The housing is made of glass-fibre-reinforced thermoplastic. Weight without cables is 1,50 kg.
Welding current cable
3 m welding current cable with a cross-section of 25 mm².
Mechanical design
Manual stud feeding or automatic feeding via BZV-01. Automatic operation requires the power unit to be equipped with a suitable automatic module.
TYPICAL APPLICATIONS IN THE CDP SYSTEM ENVIRONMENT · PROCESS-DEPENDENT

APPLICATIONS & MATERIALS

Copper-coloured stud welded onto a sheet-metal enclosure
Control cabinet construction
01
Control cabinet construction
Sheet metal fabrication
02
Sheet metal fabrication
AI-generated illustration: Hi-fi / computer equipment
03
Hi-fi / computer equipment
AI-generated · example
Kitchen manufacturing
04
Kitchen manufacturing
Insulation pin as an example from the CDP system environment
05
Insulation
AI-generated illustration: Domestic appliances
06
Domestic appliances
AI-generated · example
Compatible power units

ATP-8M and compatible power units

CDP-66M, CDP-99M and CDP-133M, as well as DAI-1300, DAI-2300 and DAI-3300, each equipped with a suitable automatic module. The choice depends on the welding process and welding task.
CDP-66M power unit on a dark background

CDP-66M

Capacitor discharge

Compact power unit for capacitor discharge applications and steel or stainless steel studs up to M8.

  • Digital displacement measurement
  • Stud range M3 to M8
  • 4-inch graphic display
View CDP-66M
CDP-99M power unit on a dark background

CDP-99M

Capacitor discharge

Power unit for capacitor discharge applications up to M10 with optional process monitoring and multi-station technology.

  • Digital displacement measurement
  • Stud range M3 to M10
  • Optional Switch-4
View CDP-99M
CDP-133M power unit on a dark background

CDP-133M

Capacitor discharge

High-performance CDP-M version with switchable capacitance for demanding manual and automated applications.

  • Digital displacement measurement
  • Stud range M3 to M10
  • Optional process monitoring
View CDP-133M
Uncoated steel sheets and brushed stainless steel on a metal surface.
MATERIALS

SUITABLE MATERIALS

UNALLOYED AND ALLOYED STEELS
Select the material combination to suit the welding process
ALUMINIUM ALLOYS
Non-heat-treatable aluminium alloys; check suitability of the material combination and process equipment
WELDING RANGE
M3–M8, maximum Ø 8 mmThe usable welding range depends on the power unit, material and welding task.
PROCESS-DEPENDENT SELECTION

COMPATIBLE WELDING ELEMENTS

Welding elements are selected to suit the welding process, material, dimensions and feeding system. Automatic feeding requires suitable stud geometry and matched feeding components.
VIEW COMPATIBLE WELDING ELEMENTS →
TECHNICAL DETAILS

The ATP-8M in detail

Gun typeATP-8M
Welding processCapacitor discharge, short-cycle drawn arc and drawn arc welding
ApplicationsUnalloyed and alloyed steels and non-heat-treatable aluminium alloys; coordinate material combination and process equipment
Welding rangeM3–M8, maximum Ø 8 mm
GuidePlain bearing guide
Displacement measuring systemIntegrated; recording of stud protrusion, lift, plunge and piston speed
Lift1,0–6,0 mm; continuously adjustable
Vertical alignmentManual alignment without a circular spirit level
Plunge dampingNot fitted
Welding current cable3 m / 25 mm²
Housing materialGlass-fibre-reinforced thermoplastic
Weight without cables1.50 kg
Downloads & Solution Finder

Technical documents

Product overview and technical data for Generation M. Additional information can be found in the Automatic systems spare parts catalogue (German). ATP-8M / ATP-8K data sheet (German).
Generation M company brochure (German)

Still unsure which option to choose?

Find the right solution for your application.

START SOLUTION FINDER
Technical questions

Frequently asked questions
about the ATP-8M

Which process does ATP-8M use?

ATP-8M uses capacitor discharge, short-cycle drawn arc and drawn arc welding.

What welding range is possible?

M3–M8, maximum Ø 8 mm. The usable range depends on the power unit, material and welding task.

Which materials are intended?

Unalloyed and alloyed steels and non-heat-treatable aluminium alloys are intended. The material combination and process equipment must suit the welding task.

How is the lift adjusted?

1,0–6,0 mm. Continuously adjustable.

What does the displacement measuring system measure?

The integrated displacement measuring system records stud protrusion, lift, plunge and piston speed. In conjunction with suitable equipment technology, these values can be displayed and monitored.

Which power units are compatible?

CDP-66M, CDP-99M and CDP-133M, as well as DAI-1300, DAI-2300 and DAI-3300, each equipped with a suitable automatic module. The choice depends on the welding process and welding task.

For different components and welding positions

accessories and spare parts

Accessories and spare parts are selected to suit the ATP-8M, welding element and installation conditions. Please specify the model and version of your gun when making an enquiry.

  • Accessories to suit ATP-8M
  • Spare parts by model and version
  • Feeding components to suit the welding element
Made in Germany
Personal advice
Spare parts & service
Automation expertise