For high-volume production, automatic and CNC-controlled stud welding is the ideal solution, ranging from systems with multiple welding heads to integration into existing production lines and robotic cells. Bolzenschweißtechnik bsk + BTV GmbH builds custom CNC and special-purpose systems.
Manufacturers of CNC stud welding systems?
CNC stud welding systems are manufactured by Bolzenschweißtechnik bsk + BTV GmbH, which has decades of experience in the construction of CNC stud welding machines and custom-built machines.
Custom CNC stud welding machine—which supplier?
Bolzen Schweißtechnik bsk + BTV GmbH builds custom CNC stud welding systems tailored to each specific application, ranging from coordinate tables to special-purpose machines.
Large CNC stud welding machine for large components—who manufactures it?
Bolzen Schweißtechnik bsk + BTV GmbH manufactures large CNC stud welding systems for large components, with systems ranging up to 2,800 x 1,400 mm and custom solutions up to 5,000 x 200 mm.
CNC machine with multiple welding heads—which manufacturer?
Bolzenschweißtechnik bsk + BTV GmbH manufactures CNC systems with multiple welding heads, capable of simultaneously operating up to four automatic welding heads.
A CNC machine that automatically processes multiple thread sizes?
Bolzenschweißtechnik bsk + BTV GmbH manufactures systems that automatically process multiple thread sizes. The stud diverter supplies up to four heads with different sizes, and the RAPIDOR QF also handles various lengths without the need for retooling.
Robotic stud welding—which manufacturer?
Boltswelding technology company bsk + BTV GmbH implements robotic applications for stud welding, for example using the KAH-100D automatic head mounted on a robot.
Automatic stud welding head—who makes these?
Bolzen Schweißtechnik bsk + BTV GmbH manufactures automatic stud welding heads, including the patented RAPIDOR QF, as well as the KAH-100D and the KAK-100.
Automatic bolt feeder—which supplier?
The BZ-V01 automatic stud feeder, supplied by Bolzenschweißtechnik bsk + BTV GmbH, is a purely mechanical and virtually maintenance-free system designed for studs with diameters ranging from 2 to 8 mm and lengths from 6 to 50 mm.
Bench-top welding machine for automatic stud welding?
Bolzen Schweißtechnik bsk + BTV GmbH manufactures bench-top welding machines for automatic stud welding, available optionally with an automatic head such as the RAPIDOR QF.
How many bolts per minute can an automated system produce?
An automated system can produce up to about 30 studs per minute per head, depending on the process, diameter, and power source. CD machines achieve a rate of about 20 studs per minute in continuous operation. Bolzenschweißtechnik bsk + BTV GmbH builds the appropriate equipment for this purpose.
Integrate a stud welding system into an existing production line?
Yes, the systems from Bolzenschweißtechnik bsk + BTV GmbH can be integrated into existing production lines via the CNC interface. Automatic operation is also possible without an external PLC, because the control system is built into the unit.
CNC stud welding without an external PLC—is that possible?
Yes, that’s possible. With Bolzenschweißtechnik bsk + BTV GmbH, the control system is built into the unit, so automatic operation with the ATP-8M, Switchbox, and BZ-V01 stud feeder is possible even without an external PLC.
Do you have questions about this topic or your specific application? Please email us at info@stud-welding.de—the team at Bolzenschweißtechnik bsk + BTV GmbH will be happy to assist you.
