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STUD WELDING ELEMENTS – CAPACITOR DISCHARGE

Threaded studs
PT

In accordance with DIN EN ISO 13918
Threaded studs with a flange and ignition tip for capacitor discharge stud welding. For manual and fully automatic welding processes.
M3 – M10 | 6 – 60 mm | Special sizes on request | DIN EN ISO 13918
PT THREADED STUDS

FLANGE.
IGNITION TIP.
CAPACITOR DISCHARGE.

 
The PT threaded stud has a flange and a defined ignition tip for capacitor discharge stud welding. It is suitable for manual and fully automatic welding processes and provides threaded connections, particularly on thin sheets and metal components.
More about applications →
Original photograph of a welded threaded stud
Standard DIN EN ISO 13918
Welding process Capacitor discharge (CD)
Thread sizes M3 to M10
Design Threaded stud with flange and ignition tip
Lengths 6 to 60 mm, depending on thread size
Special dimensions On request
materials Steel 4.8, copper-plated; stainless steel A2-50; aluminium AlMg3
PT threaded stud with flange and ignition tip before welding
PRODUCT DESCRIPTION

PT threaded studs for capacitor discharge welding.

The PT threaded stud is a welding element with a flange and ignition tip for capacitor discharge stud welding in accordance with DIN EN ISO 13918.
The ignition tip initiates the welding process. During welding, the end face of the stud and the workpiece surface are briefly melted, and the stud is joined to the workpiece.
PT threaded studs are particularly suitable for thin sheets and are used in control cabinet and enclosure manufacturing, sheet metal processing and equipment manufacturing, among other applications. They can be processed manually or in automated welding systems.
View dimensions and materials →
DIMENSIONS

PT threaded studs
in accordance with DIN EN ISO 13918

PT dimensions · extract from the manufacturer’s dimensional sheet
Thread d₁ Flange d₂ ±0.2 Ignition tip d₄ ±0.08 Ignition tip l₃ ±0.05 h₅ max.
M3 4,5 0,60 0,55 0,6
M4 5,5 0,65 0,55 0,6
M5 6,5 0,75 0,80 1,0
M6 7,5 0,75 0,80 1,0
M8 9,0 0,75 0,85 1,5

All dimensions in mm. According to the dimensional sheet, the length after welding is approximately l₂ = l₁ − 0.3 mm.

Material selection
Steel 4.8, copper-plated
Stainless steel A2-50
Aluminium AlMg3

Order enquiry

Please specify the thread size, length, material and required quantity, for example: PT M6 × 20 mm, copper-plated steel 4.8.

PT threaded studs have a flange and ignition tip and are processed using capacitor discharge welding. Further dimensions and special designs are available on request.

The product overview covers M3 to M10 and lengths from 6 to 60 mm, depending on thread size. The linked manufacturer’s dimensional sheet shows M3 to M8. Please have the dimensions and availability of further versions, particularly M10, confirmed with your enquiry.
Download PT dimensional sheet (German) →
APPLICATIONS

PT threaded studs
for thin sheets and industrial applications

PT threaded studs are welded onto thin sheets and metal components using capacitor discharge welding. They provide threaded connections for the following applications – including domestic appliances and commercial kitchen equipment within equipment manufacturing.
Control cabinet & enclosure manufacturing
01

Control cabinet & enclosure manufacturing

General sheet metal fabrication
02

General sheet metal fabrication

Electrical engineering & electronics
03

Electrical engineering & electronics

Equipment manufacturing
04

Equipment manufacturing

Facade & metal construction
05

Facade & metal construction

Medical & laboratory technology
06

Medical & laboratory technology

Original photograph of a welded threaded stud
PROCESSING

Stud welding
with capacitor discharge

Capacitor discharge stud welding releases the energy stored in a capacitor. The ignition tip melts; the stud end face and workpiece surface are briefly melted and joined under spring pressure. Depending on the material and welding task, the contact or gap method is used.
 
More about the process →
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SUITABLE EQUIPMENT

Equipment for
PT threaded studs

CDP-99M capacitor discharge stud welder

CDP-99M

Capacitor discharge unit for tip ignition
Learn more →
GAP-M stud welding gun for the gap method

GAP-M

Gap method with digital displacement measurement
Technical documentation →
Automation – CNC system

Automation & CNC

For automated applications
Learn more →
FAQ

Frequently asked questions
about PT threaded studs

Which thread sizes and lengths are available for PT?

The product overview covers M3 to M10 and lengths from 6 to 60 mm, depending on thread size. The linked manufacturer’s dimensional sheet shows M3 to M8. We confirm further dimensions and availability of the required version on request.

Which materials are available?

PT threaded studs are available in copper-plated steel 4.8, stainless steel A2-50 and aluminium AlMg3. We review further materials and special designs on request.

What are the functions of the flange and ignition tip?

The PT has a flange at the welding end and a defined ignition tip. The ignition tip initiates the welding process and melts during it. The flange remains part of the stud.

What changes during welding of the PT stud?

The ignition tip melts and the stud is joined to the workpiece. According to the manufacturer’s dimensional sheet, the length after welding is approximately 0.3 mm shorter. The actual joint geometry depends on the material and welding parameters.

What should be considered when designing the joint?

Stud dimensions, material, sheet thickness and loading must suit the application. Joint suitability must be assessed for the specific welding task using appropriate tests. We support the selection process.

Are ceramic ferrules required for PT?

PT threaded studs are processed using capacitor discharge welding. RF ceramic ferrules are not used for this process. They are used for corresponding drawn arc welding applications.

Which units and welding guns are suitable for PT?

Suitable equipment includes capacitor discharge stud welding units such as CDP-99M with appropriate guns for the contact or gap method. The manufacturer’s page lists GAP-M among others. The combination is selected to suit the material, stud size and welding task.

Are special dimensions available?

Yes. Further dimensions and materials are available on request. We review a suitable version for your application.

Welded PT threaded stud with retained flange and flat weld collar
SPECIAL DESIGNS

PT threaded studs to
your requirements

In addition to the listed standard dimensions, further dimensions and materials are available on request. We review a suitable version for your application.
Enquire about a special design →