STUD WELDER. DRAWN ARC INVERTER.
DAI-1300S
DRAWN ARC & SHORT-CYCLE DRAWN ARC WELDINGDrawn arc inverter with a maximum welding current of 1,000 A, constant-current control and four integrated welding stations.
Displacement measurement with M guns
4 integrated welding stations
1.000 A welding current
4-inch graphic display
AT A GLANCE
TECHNICAL DATA
M3–M16
RD threaded studs
100–1,000 A
Welding current, regulated
5–1,000 ms
Welding time¹
IP 23
IP protection rating
3 × 320–500 V
Mains connection
80 kg
Weight
FOR REPEATABLE WELDING PROCESSES
DIGITAL DISPLACEMENT MEASUREMENT
With a compatible M gun, the DAI-1300S displays stud protrusion, lift, plunge and piston speed directly on the display. Electrical process monitoring is not required for this display.
Stud protrusion
Lift
Plunge
Speed
EQUIPMENT DATA
The DAI-1300S in detail
- Welding process
- Drawn arc welding with a ceramic ferrule or shielding gas; short-cycle drawn arc welding
- Welding range
- M3–M16 (RD); Ø 2–13 mm (SD)
- Welding current / time
- 100–1000 A, regulated / 5–1000 ms (1500 ms)
- Mains connection
- 3 × 320–500 V, 50/60 Hz; CEE 32 A
- Fuse rating
- 32 A slow-blow
- IP protection rating / protection class
- IP 23 / I
- Dimensions (L × W × H)
- 1,007 × 477.5 × 1,249 mm
- Weight
- 80 kg
- Gun connections
- Four separately controlled gun connections, each with its own shielding gas module, fitted as standard.
- Cooling
- Thermostatically controlled fan, fitted as standard
KEEPING THE WELDING CIRCUIT IN VIEW
MONITORING & OPTIONS
Optional electrical process monitoring monitors and stores welding data for quality assurance. Mechanical process data are also recorded when used with the displacement measuring system of an M gun.
Stud protrusion
Lift
Plunge / burn-off
STOP function on error messages
4 welding stations with shielding gas modules as standard
Standard library and user-defined welding programs
Process data storage: with optional process monitoring
USB connection and automatic modules optional
EFFICIENT AND RELIABLE
OPERATION & EQUIPMENT SAFETY
Menu-guided single-knob operation, welding circuit monitoring and a STOP function for internal equipment faults or process-related error messages.
4-INCH GRAPHIC DISPLAY
Multifunction display for the relevant welding parameters
SINGLE-KNOB OPERATION
Menu-guided operation using the control knob
FAULT DIAGNOSIS & STOP FUNCTION
Diagnosis of phase failure, overheating and a faulty lift solenoid or control cable
THERMOSTATICALLY CONTROLLED FAN
Temperature-dependent cooling fitted as standard
PROGRAM LIBRARY
Standard welding programs are predefined. User-defined welding programs can be stored in the library for recurring tasks.
MICROPROCESSOR CONTROL
Monitoring of all functions in the welding circuit
CONSTANT-CURRENT CONTROL
Inverter technology regulates the welding current during welding. Current and time are set using the unit controls.
FOUR INTEGRATED WELDING STATIONS
Four separately controlled gun connections, each with its own shielding gas module, fitted as standard.
SIX APPLICATION AREAS
APPLICATIONS & MATERIALS
FOR DRAWN ARC AND SHORT-CYCLE DRAWN ARC WELDING
COMPATIBLE MANUAL GUNS
DISPLACEMENT MEASUREMENT WITH M GUNS
MEASUREMENT & AUTOMATIC OPERATION
GAP / DA-10 / DA-12
MANUAL GUNS
Compatible manual guns: GAP/GAP-M, DA-10/DA-10M, DA-12/DA-12M and DA-19M. The usable welding range also depends on the gun, material and welding element.
View welding gunsM GUNS
WITH DISPLACEMENT MEASUREMENT
Guns with the M suffix have an integrated displacement measuring system. The mechanical parameters are displayed on the unit screen; storage and analysis require optional process monitoring.
View welding gunsATP-8 / ATP-8M
AUTOMATIC GUN
Automatic guns require an optional automatic module. KAH-100D and Rapidor QF are intended for automation with a positioning arm.
View automatic systemsMATERIALS
SUITABLE MATERIALS
UNALLOYED STEEL
Select the material combination for the welding task.
Select the material combination for the welding task.
ALLOYED STEEL
Select the material combination for the welding task.
Select the material combination for the welding task.
ALUMINIUM
Select the material combination for the welding task.
Select the material combination for the welding task.
DRAWN ARC & SHORT-CYCLE DRAWN ARC WELDING
COMPATIBLE WELDING ELEMENTS
Equipment range according to the German data sheet: M3–M16 for RD threaded studs and Ø 2–13 mm for SD studs. The permissible joint and usable range also depend on the material, welding element and welding gun.
VIEW COMPATIBLE WELDING ELEMENTS →Downloads & Solution Finder
Technical documents
DAI-1300S: German technical data sheet, dated 11/2016, revision 10. ¹ The welding time is stated as ‘5–1000 ms (1500 ms)’; the condition for 1500 ms is not explained.
Data sheet (German)Still unsure which unit to choose?
Find the right solution for your application.
START SOLUTION FINDERFAQ
Frequently asked questions
about the DAI-1300S
Which welding ranges does the DAI-1300S cover?
M3–M16 for RD threaded studs and Ø 2–13 mm for SD studs, according to the German equipment data sheet. The gun range and permissible material combination must also be considered.
Which welding guns are compatible?
GAP/GAP-M, DA-10/DA-10M, DA-12/DA-12M and DA-19M. ATP-8/ATP-8M require an optional automatic module.
What does digital displacement measurement show?
With M guns, stud protrusion, lift, plunge and piston speed are displayed. Storage and analysis of the process data require optional process monitoring.
Which materials are listed in the data sheet?
Unalloyed steel, alloyed steel and aluminium. Separate maximum diameters for each material are not specified. The specific material combination and welding range must suit the application and gun.
Which mains supply and additional modules are required?
3 × 320–500 V, 50/60 Hz, CEE 32 A; 32 A slow-blow fuse. Four separately controlled gun connections, each with its own shielding gas module, fitted as standard. Automatic guns require an optional automatic module.
DAI-1300S FOR YOUR WELDING PROCESS
TECHNICAL ADVICE DIRECTLY FROM THE SPECIALIST
Would you like to check whether the DAI-1300S is suitable for your application?
We advise you on materials, stud diameters, welding guns and the additional modules required.
Get in touchWe advise you on materials, stud diameters, welding guns and the additional modules required.
COMPARE DRAWN ARC WELDERS
The choice of unit depends on the welding range, material, welding rate and automation requirements. Have the DAI-1300S compared with other drawn arc welders based on your specific application.
Made in Germany
Personal advice
Spare parts & service
Automation expertise
