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Bolzenschweißtechnik bsk + BTV GmbH
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Automation / CNC

Shuttle table 1000 × 1000

Shuttle table 1000×1000 – brake pad backing plates
Three welding heads operating in parallel and a shuttle table for the production of brake pad backing plates.
Shuttle table 1000×1000 – brake pad backing plates
Shuttle table 1000×1000 – brake pad backing plates

Shuttle table and parallel welding heads

This CNC stud welding system was built for automated production of brake pad backing plates. Three welding heads operate in parallel; servo motors provide the motion.

While one table is being processed in the work area, the second table can already be loaded outside it. Exchanging the tables reduces non-productive loading and unloading time.

Process with two tables

  1. Prepare table 1Load it and slide it into the work area.
  2. Start the welding processThe system processes the prepared components automatically.
  3. Load table 2Prepare the second table outside the work area at the same time.
  4. Move out the finished componentsOnce processing is complete, pull out table 1 with the welded components.
  5. Exchange the tablesSlide the prepared table 2 directly into the work area.
  6. Prepare the next cycleWhile table 2 is being processed, unload and reload table 1.

View original photographs of the shuttle table system ↓

An insight into the application

The application in operation.

Watch the video on YouTube ↗

Key technical data

Technology
at a glance.

These specifications describe the example configuration shown. We tailor your system to the component and process.
Working range
1.000 × 1.000 mm
Application
Production of brake pad backing plates
Table
Shuttle table
Welding heads
3 stud welding heads operating in parallel
Drive
Servo motors

The shuttle table system

AI-edited illustration of the 1000 × 1000 shuttle table system in a factory hall
KI-bearbeitete Darstellung auf Basis einer Originalaufnahme.
Detail view of the welding head, workpiece support and clamping equipment.
Detail view of the welding head, workpiece support and clamping equipment.
Loaded shuttle table with several workpieces and clamps.
Loaded shuttle table with several workpieces and clamps.
Welding head and workpiece fixture in the work area.
Welding head and workpiece fixture in the work area.
Custom automation

Your application.
Our technology.

Discuss your component geometry, stud types and required production process with us.