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Bolzenschweißtechnik bsk + BTV GmbH
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Aluminium stud with coarse thread and flange
STUD WELDING ELEMENTS – SHORT CYCLE

Aluminium
studs

Customer-specific aluminium versions
Aluminium studs for short-cycle drawn arc welding. Geometry, material and design are matched to your application.
Short cycle | Manufactured to customer requirements | Version on request
ALUMINIUM STUDS

Aluminium studs.
For short-cycle
drawn arc welding.

 
bsk + BTV manufactures aluminium studs to customer requirements. These welding elements for the short-cycle process are used in the automotive supply industry and control cabinet manufacturing, among other applications. The specific version is agreed based on your requirements.
More about applications →
Control cabinet manufacturing as an application for aluminium studs
Product Aluminium studs
Welding process Short-cycle drawn arc welding (Short Cycle)
Manufacturing To customer requirements
Design Flange and shank geometry by agreement
Dimensions According to drawing or agreement
Tolerances Defined for the order
Material Aluminium; alloy by agreement
Aluminium stud with coarse thread and flange
PRODUCT DESCRIPTION

Aluminium studs
to customer requirements.

Aluminium studs are aluminium welding elements for short-cycle drawn arc welding.
bsk + BTV manufactures different geometries to customer requirements. The illustrated version shows a stud with coarse thread and flange.
Alloy, dimensions and tolerances are agreed for your order. Please specify the base material, installation conditions and joint requirements.
More about dimensions →
DIMENSIONS

Aluminium studs
Dimensions by agreement

Aluminium stud with coarse thread and flange – example version

Aluminium stud with coarse thread and flange. Example product illustration; not a dimensional drawing.

Dimensions for your enquiry
Feature Required information
Flange Diameter and height
Shank Diameter and geometry
Length Required dimension with an unambiguous reference
Tolerances According to drawing or agreement
Installation conditions Component, sheet thickness and fastening task

Please specify flange and shank dimensions and length in a drawing.

The specific version and availability are reviewed for your order.

Material version by agreement
Material Aluminium; agree an alloy suitable for the application
Strength requirement Agreed for the application
Surface Agreed to requirements

Aluminium studs for short-cycle drawn arc welding.

Ordering details:

Specify aluminium studs, a drawing or complete dimensions, material requirements, surface, operating conditions and quantity. Article number and availability on request.

The illustration shows an example version. Binding dimensions, tolerances and material specifications are agreed based on your requirements. Please send a drawing or the required dimensions.
Enquire about dimensions →
APPLICATIONS

Aluminium studs
for industrial applications

Application areas include the automotive supply industry and control cabinet manufacturing. For other industries, we review suitability based on your specific application, component and joint requirements.
Car body as an example of vehicle manufacturing
01

Automotive & vehicle manufacturing

Control cabinet with electrical equipment
02

Control cabinet & electrical enclosure manufacturing

Steel furniture and sheet metal enclosures as potential applications
03

Steel furniture & light sheet metal fabrication

Machinery and plant engineering as a potential application
04

Machinery & plant engineering

Ship hull as an example of shipbuilding
05

Shipbuilding

Ventilation ducts and sheet metal enclosures in equipment manufacturing
06

Ventilation, air conditioning & equipment manufacturing

Aluminium stud with coarse thread and flange
PROCESSING

Stud welding
with short-cycle drawn arc welding

Aluminium studs are welded using short-cycle drawn arc welding. The stud welder, stud holder and, where applicable, feeding system must be matched to the specific stud geometry. For automated applications, we review a suitable holder and welding equipment based on your components.
Match the welding parameters and holder to the stud geometry, base material and sheet thickness. Suitability of the joint must be checked for the application.
More about the process →
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SUITABLE EQUIPMENT

Equipment for
Aluminium studs

DAI-3300 stud welder with connections and side cable storage

DAI-3300

Inverter for drawn arc and short-cycle welding
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DA-10M stud welding gun for short-cycle drawn arc stud welding

DA-10M

Welding gun for short-cycle welding
Agree the version →
CNC stud welding system with gantry, welding heads and control panel

Automation & CNC

For automated applications
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FAQ

Frequently asked questions
about aluminium studs

Which dimensions are available for aluminium studs?

Dimensions are agreed to customer requirements. Please specify flange and shank dimensions, length and required tolerances, or send a drawing. Availability and version are reviewed for your order.

Which applications use aluminium studs?

bsk + BTV lists the automotive supply industry and control cabinet manufacturing as application areas. The specific fastening task, base material and required load capacity determine selection.

Which requirements apply to the design?

Dimensions, tolerances, material and further requirements are defined for the order. Please specify the standards or factory specifications required for your component in your enquiry so that a suitable version can be reviewed.

Which welding equipment is suitable for aluminium studs?

The aluminium studs offered here are intended for short-cycle drawn arc welding. The unit, gun or welding head and stud holder must suit the specific geometry and welding task. bsk + BTV lists DA-10M as an example; the configuration must be agreed.

Can aluminium studs be processed automatically?

Automated processing is reviewed for the specific version. Stud geometry, holder, feeding system and accessibility on the component are decisive. Please send your drawing and details of the planned manufacturing process.

Which aluminium alloy is used?

The aluminium alloy is agreed for the order. Please specify the base material and requirements for strength, surface and operating conditions. No specific alloy is universally specified for the version shown here.

Which details are required for an enquiry?

Please send a drawing or complete flange, shank and length dimensions, along with details of the material, surface, component, sheet thickness, operating conditions and quantity.

Are customer-specific versions available?

Yes. bsk + BTV manufactures short-cycle welding elements to customer requirements. The required aluminium stud geometry and further requirements are agreed based on your drawing or specification.

Aluminium stud with coarse thread and flange
SPECIAL DESIGNS

Aluminium studs
to your requirements

Do you need a specific flange geometry, length or material version? Send your drawing and operating conditions. We review a suitable aluminium stud version and manufacture it to your requirements.
Enquire about a special design →