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Stud welding gun · Short-cycle drawn arc welding

DA-10

STUD WELDING GUN FOR SHORT-CYCLE DRAWN ARC WELDINGDA-10 for short-cycle drawn arc welding with or without shielding gas. Welding range M3–M10, maximum Ø 11 mm. Linear ball guide and constant lift. Standard version without an integrated displacement measuring system.AI-edited representation; model label DA-10.
Standard version
Short-cycle drawn arc welding
M3–M10 / max. Ø 11 mm
Constant lift
Technical dataEnquire about this product
AT A GLANCE

TECHNICAL DATA

M3–M10

Welding range

Ø 11 mm

Maximum diameter

0.85 kg

Weight without cables

5 m

Welding current cable

35 mm²

Cable cross-section

Constant lift

No lift adjustment
MODEL SELECTION

DA-10 OR DA-10M?

DA-10 operates without an integrated displacement measuring system. To record stud protrusion, lift, plunge and piston speed, select DA-10M in conjunction with suitable equipment technology. The display shown and the following measured variables refer to this M version.
Stud protrusion
Lift
Plunge
Piston speed
Displacement measurement display on the DA-800M as an example of suitable equipment technology
WELDING PROCESS

Short-cycle drawn arc welding

DA-10 is intended for short-cycle drawn arc welding. The process can be carried out with or without shielding gas.

Stud welding sequence

The welding process comprises lifting, the arc phase and plunging. Process parameters are matched to the specific welding task.

More about stud welding processes

Lift the stud

After positioning, the stud is lifted. A pilot arc is formed.

Ignite the arc

The main welding current melts the stud end and workpiece surface.

Plunge the stud

At the end of the preset welding time, the stud plunges into the weld pool. The joint solidifies.

EQUIPMENT OF THE DA-10

Features

DA-10 with a linear ball guide and constant lift – the standard version without integrated displacement measurement.
Standard version
Without an integrated displacement measuring system. The separate DA-10M is intended for mechanical process measurement.
Constant lift
Constant lift. Fixed constant lift; no lift adjustment.
Linear ball guide
Linear ball guide. Vertical alignment: manual alignment without a circular spirit level.
Thermoplastic housing
The housing is made of glass-fibre-reinforced thermoplastic. Weight without cables is 0.85 kg.
Welding current cable
5 m welding current cable with a cross-section of 35 mm².
Mechanical design
Length compensation via a ball carrier system. No plunge damping.
TYPICAL APPLICATIONS IN THE DRAWN ARC SYSTEM ENVIRONMENT

APPLICATIONS & MATERIALS

Structural steelwork as an example from the drawn arc system environment
Structural steelwork as an example from the system environment
01
Structural steelwork
Facade construction as an example from the system environment
02
Facade construction
Vessel construction as an example from the system environment
03
Vessel construction
Mechanical engineering as an example from the system environment
04
Mechanical engineering
Industrial installations as an example from the system environment
05
Industrial installations
Bridge construction as an example from the system environment
06
Bridge construction
Compatible power units

DA-10 and compatible power units

Compatible power units include DA-800M as well as DAI-1300, DAI-2300, DAI-3300. The usable range depends on the respective power unit, material and welding task.
DAI-1300 power unit

DAI-1300

Drawn arc welding

Power unit for drawn arc stud welding. Selection depends on stud diameter, material and welding task.

DAI-2300 power unit

DAI-2300

Drawn arc welding

Power unit for drawn arc stud welding. Selection depends on stud diameter, material and welding task.

DAI-3300 power unit

DAI-3300

Drawn arc welding

Power unit for drawn arc stud welding. Selection depends on stud diameter, material and welding task.

Uncoated steel sheets and brushed stainless steel on a metal surface.
MATERIALS

SUITABLE MATERIALS

UNALLOYED AND ALLOYED STEELS
Select the material combination to suit the welding process
ALUMINIUM ALLOYS
Non-heat-treatable aluminium alloys; check suitability of the material combination and process equipment
WELDING RANGE
M3–M10, maximum Ø 11 mmThe usable welding range depends on the power unit, material and welding task.
SUITABLE FOR DRAWN ARC WELDING

COMPATIBLE WELDING ELEMENTS

Welding elements suitable for the intended drawn arc process are required. The stud chuck, welding element and, where applicable, ceramic ferrule or shielding gas equipment are selected according to material, dimensions and welding task.
VIEW COMPATIBLE WELDING ELEMENTS →
Drawn arc welding elements: PD/PF partially threaded studs, SD headed studs and FD threaded studs on a metal surface.
TECHNICAL DETAILS

DA-10 in detail

Gun typeDA-10
Welding processShort-cycle drawn arc welding
ApplicationsUnalloyed and alloyed steels and non-heat-treatable aluminium alloys; coordinate material combination and process equipment
Welding rangeM3–M10, maximum Ø 11 mm
GuideLinear ball guide
Displacement measuring systemNot integrated; displacement measurement only on DA-10M
LiftConstant lift; fixed constant lift; no lift adjustment
Vertical alignmentManual alignment without a circular spirit level
Length compensationBall carrier system
Plunge dampingNot fitted
Welding current cable5 m / 35 mm²
Housing materialGlass-fibre-reinforced thermoplastic
Weight without cables0.85 kg
Downloads & Solution Finder

Technical documents

Information on accessories and spare parts is available in the manual spare parts catalogue. Please specify the model, version and serial number for identification.
manual spare parts catalogue (German)

Still unsure which option to choose?

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Technical questions

Frequently asked questions
about DA-10

Which process does DA-10 use?

DA-10 uses short-cycle drawn arc welding.

What welding range is possible?

M3–M10, maximum Ø 11 mm. The usable range depends on the power unit, material and welding task.

Which materials are intended?

Unalloyed and alloyed steels and non-heat-treatable aluminium alloys are intended. The material combination and process equipment must suit the welding task.

Is the lift adjustable?

Constant lift. Fixed constant lift; no lift adjustment.

Does DA-10 have integrated displacement measurement?

No. DA-10 is the standard version without a displacement measuring system. The integrated displacement measuring system is reserved for DA-10M.

Which power units are compatible?

Compatible power units include DA-800M as well as DAI-1300, DAI-2300 and DAI-3300. The usable range depends on the respective power unit, material and welding task.

For different components and welding positions

accessories and spare parts

Accessories and spare parts are selected to suit DA-10, the welding element and the installation situation. Please specify your gun model and version when making an enquiry.

Open spare parts catalogue (German) Enquire about accessories
  • Accessories suitable for DA-10
  • Spare parts by model and version
  • Stud chucks matched to the welding element
Made in Germany
Personal advice
Spare parts & service
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