DA-25M
AI
TECHNICAL DATA
M8–M30
Ø 25 mm
2.70 kg
5 m
120 mm²
2.0–6.0 mm
DIGITAL DISPLACEMENT MEASUREMENT
Drawn arc welding with a ceramic ferrule
Stud welding sequence
The welding process comprises lifting, the arc phase and plunging. Process parameters are matched to the specific welding task.
More about stud welding processesLift the stud
After positioning, the stud is lifted. A pilot arc is formed.
Ignite the arc
The main welding current melts the stud end and workpiece surface. The ceramic ferrule surrounds the weld location.
Plunge the stud
At the end of the preset welding time, the stud plunges into the weld pool. The joint solidifies.
Features
Integrated displacement measuring system
Lift adjustment
Dual linear ball guide
Thermoplastic housing
Welding current cable
Mechanical design
APPLICATIONS & MATERIALS
DA-25M and compatible power units
SUITABLE MATERIALS
Select the material combination to suit the welding process
Non-heat-treatable aluminium alloys; check suitability of the material combination and process equipment
M8–M30, maximum Ø 25 mmThe usable welding range depends on the power unit, material and welding task.
COMPATIBLE WELDING ELEMENTS
DA-25M in detail
| Gun type | DA-25M |
|---|---|
| Welding process | Drawn arc welding with a ceramic ferrule |
| Applications | Unalloyed and alloyed steels and non-heat-treatable aluminium alloys; coordinate material combination and process equipment |
| Welding range | M8–M30, maximum Ø 25 mm |
| Guide | Dual linear ball guide |
| Displacement measuring system | Integrated; recording of stud protrusion, lift, plunge and piston speed |
| Lift | 2.0–6.0 mm; adjustable in steps of 0.5 mm |
| Vertical alignment | Circular spirit level |
| Length compensation | Ball carrier system |
| Plunge damping | Hydraulic, continuously adjustable |
| Welding current cable | 5 m / 120 mm², external |
| Housing material | Glass-fibre-reinforced thermoplastic |
| Weight without cables | 2.70 kg |
Technical documents
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START SOLUTION FINDERFrequently asked questions
about DA-25M
Which process does DA-25M use?
DA-25M uses drawn arc welding with a ceramic ferrule.
What welding range is possible?
M8–M30, maximum Ø 25 mm. The usable range depends on the power unit, material and welding task.
Which materials are intended?
Unalloyed and alloyed steels and non-heat-treatable aluminium alloys are intended. The material combination and process equipment must suit the welding task.
How is the lift adjusted?
2.0–6.0 mm. Adjustable in steps of 0.5 mm.
What does the displacement measuring system measure?
The integrated displacement measuring system records stud protrusion, lift, plunge and piston speed. In conjunction with suitable equipment technology, these values can be displayed and monitored.
Which power units are compatible?
The power unit is selected to suit the process, stud diameter, material and welding task. Please agree the specific equipment combination with us.
For different components and welding positions
Accessories and spare parts are selected to suit DA-25M, the welding element and the installation situation. Please specify your gun model and version when making an enquiry.
- Accessories suitable for DA-25M
- Spare parts by model and version
- Stud chucks matched to the welding element
