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Bolzenschweißtechnik bsk + BTV GmbH
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Original product photo of an MD threaded stud: long external thread with a short unthreaded welding end
STUD WELDING ELEMENTS – DRAWN ARC

THREADED STUDS
MD

Almost fully threaded · Drawn arc
MD threaded studs for drawn arc stud welding. For manual and fully automatic processes with suitable weld pool protection.
M6–M20 | l₂: 15–100 mm* | Steel 4.8 · Stainless steel A2-50 | MF ceramic ferrule (product designation)
MD THREADED STUDS

LONG THREAD.
SHORT WELDING END.

Type MD combines an almost full-length partial thread with a short unthreaded welding end. After welding, the external thread is used to attach further components.
More about applications →
Steel structure as an application example for weldable fasteners
Welding process Drawn arc welding
Thread sizes M6–M20
Standard reference according to the data sheet DIN EN ISO 13918:2018
materials Steel 4.8 · stainless steel A2-50
Ceramic ferrule MF (product designation); select to suit stud diameter and supplied version
Shielding gas Without aluminium flux up to M12
Original product photo of an MD threaded stud: long external thread with a short unthreaded welding end
PRODUCT DESCRIPTION

MD threaded studs: shape and version

The original photo shows the MD geometry with a long external thread and a short welding end. The data sheet distinguishes the stud before welding from the joint with its weld collar afterwards. The product page specifies steel 4.8 and stainless steel A2-50; the data sheet also lists A4-70.
View dimensions →
DIMENSIONS

MD: dimensions
and materials

MD dimensional drawing before and after welding from the manufacturer’s data sheet
Original drawing: l₁ before welding, l₂ after welding. Dimensions in mm. View complete data sheet (German)
MD dimensions in mm
d₁ d₃ h₄
M6 8,7 3,2
M8 11,0 3,2
M10 13,5 3,2
M12 15,5 3,2
M16 20,5 4,7
M20 25,0 5,0

d₃ ±0.2 mm; l₂ ±0.5 mm; α = 140° ±7°. l₁ ≈ l₂ + 3 mm.

Length combinations documented in the data sheet
d₁ l₂ in mm
M6 15, 20, 25, 30, 35, 40, 45, 50, 70, 100
M8 20, 25, 30, 35, 40, 45, 50, 70, 100
M10 20, 25, 30, 35, 40, 45, 50, 70, 100
M12 25, 30, 35, 40, 45, 50, 70, 100
M16 30, 35, 40, 45, 50, 70, 100
M20 30, 35, 40, 45, 50, 70, 100

*The overall range of 15–100 mm does not apply to every size. Other lengths by agreement. Blank data sheet fields are not interpreted as available combinations.

Materials and order codes according to the data sheet
Material Class Designation in the sheet Code
Steel 4.8 St. 37 61-xxx-xxxx
Stainless steel A2-50 1.4301 62-xxx-xxxx
Stainless steel – according to data sheet; confirm availability A4-70 1.4571 68-xxx-xxxx

Ordering example according to the data sheet: MD6×15 in 4.8 without aluminium ball → item no. 61-006-4015.

A4-70 / 1.4571 is listed only in the data sheet; current availability must be confirmed. Dimensions d₂ and y shown in the drawing are not tabulated numerically. No thread tolerance is specified. Weights have not been reproduced here. Please have current availability and the specific version confirmed.
Download data sheet (German) →
APPLICATIONS

MD threaded studs
for industrial tasks

The industry overview shows typical industrial applications of stud welding. The suitability of type MD must be checked for the component, material, loading and fastening task.
Structural steelwork as an industrial application
01

Structural steelwork

Vehicle manufacturing as an industrial application
02

Vehicle manufacturing

Mechanical engineering example image
03

Mechanical engineering

Plant engineering example image
04

Plant engineering

Rail vehicles
05

Rail vehicles

Metalworker stud welding with a DA-22M welding gun and shade 2 protective goggles
06

Metal fabrication

Original product photo of an MD threaded stud: long external thread with a short unthreaded welding end
PROCESSING

Stud welding
with drawn arc welding

MD threaded studs are processed manually or fully automatically using drawn arc welding. With aluminium flux, the product source describes use with an MF ceramic ferrule for M6–M20. Under shielding gas without aluminium flux, the source specifies a limit of M12. Welding parameters, holders and accessories must be matched to the specific version.
Illustration: MD before welding. No photo of the welded element or separate original photo of the MF ceramic ferrule is available.
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SUITABLE EQUIPMENT

Equipment for
MD welding tasks

DAI-3300 stud welder with connections and side cable storage

DAI-3300

Inverter for drawn arc welding. Confirm the selected MD version, base material and suitable accessories before use.
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DA-22M stud welding gun with support legs and ceramic ferrule holder

DA-22M

Drawn arc welding with ceramic ferrule; manufacturer’s range starts at M8. No blanket approval for all MD sizes; the smallest size in particular requires a separate selection.
Technical documentation →
CNC stud welding system with gantry, welding heads and control panel

Automation & CNC

According to the product source, MD can be processed fully automatically. Feeding system, welding head and machine must be matched to the specific version.
Learn more →
FAQ

Frequently asked questions
about MD threaded studs

Which sizes and lengths are documented?

The data sheet specifies M6–M20 and an overall l₂ range of 15–100 mm. The table shows only combinations with an entry in the manufacturer’s sheet. Other lengths and current availability are clarified on request.

Which materials are offered?

Product page: steel 4.8 and stainless steel A2-50. The data sheet additionally lists A4-70 / 1.4571; please have this version explicitly confirmed.

What distinguishes the design?

The original photo shows the MD geometry with a long external thread and a short welding end. The data sheet distinguishes the stud before welding from the joint with its weld collar afterwards. The product page specifies steel 4.8 and stainless steel A2-50; the data sheet also lists A4-70.

Which welding process is used?

Drawn arc welding – manually or fully automatically. With aluminium flux and MF ceramic ferrule for M6–M20; under shielding gas without aluminium flux only up to M12 according to the source.

How do I read the dimensional table?

l₁ denotes length before welding and l₂ length after welding. d₃ and h₄ describe the weld collar area. d₃ ±0.2 mm; l₂ ±0.5 mm; α = 140° ±7°. l₁ ≈ l₂ + 3 mm.

Which ceramic ferrule is used for the product?

The manufacturer specifies type MF. Ferrule and element must be selected to suit the size and application. The appropriate combination must be confirmed for the version we supply.

Is every illustrated item of welding equipment suitable for all sizes?

No. The cards show examples of drawn arc welding equipment. A complete approval matrix for all MD sizes and materials is not available. Unit, gun, welding head, holder and weld pool protection are selected for your task.

Are other lengths or special versions possible?

We manufacture special studs to individual requirements. Send the size, required length, material, quantity and, where applicable, a drawing. The specific version is reviewed.

Original product photo of an MD threaded stud: long external thread with a short unthreaded welding end
SPECIAL DESIGNS

MD threaded studs
to your requirements

Do you need MD threaded studs for a special application? Specify the size, length, material, finish and quantity. We will use your drawing to assess the appropriate version.
Enquire about a special design →