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Bolzenschweißtechnik bsk + BTV GmbH
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PS coarse-thread stud with sawtooth profile and flange
STUD WELDING ELEMENTS – SHORT CYCLE

Coarse-thread
studs PS

PS / sawtooth studs
PS coarse-thread studs (sawtooth studs) for short-cycle drawn arc welding. Technical dimensions and order numbers according to the bsk + BTV data sheet; customer-specific versions on request.
d₁ = 5 mm | l₁ = 9.0–25.0 mm | Steel 4.8 | Stainless steel on request
PS COARSE-THREAD STUDS

Sawtooth studs.
For short-cycle
drawn arc welding.

 
bsk + BTV manufactures PS coarse-thread studs (sawtooth studs) to customer requirements. These welding elements for the short-cycle process are used in the automotive supply industry and control cabinet manufacturing, among other applications. The specific version is agreed based on your requirements.

More about applications →

Control cabinet manufacturing as an application for coarse-thread studs
Product PS coarse-thread studs / sawtooth studs
Welding process Short-cycle drawn arc welding (Short Cycle)
d₁ 5 mm
Lengths l₁ 9.0 · 14.2 · 18.0 · 25.0 mm
Flange d₂ 6.0 mm (+0.2)
Material Steel 4.8; stainless steel on request
Special versions Reviewed to customer requirements
PS coarse-thread stud with sawtooth profile and flange
PRODUCT DESCRIPTION

PS coarse-thread studs
with sawtooth profile.

PS coarse-thread studs are also known as sawtooth studs. Their characteristic feature is the coarse thread profile with a flange at the welding end.
The bsk + BTV data sheet lists four versions with d₁ = 5 mm and lengths l₁ from 9.0 to 25.0 mm. The stated article numbers refer to steel 4.8; stainless steel is available on request.
A suitable version is selected based on your fastening task, base material and installation conditions.

More about dimensions →

DIMENSIONS

PS coarse-thread studs
Dimensions and order numbers

bsk + BTV coarse-thread stud data sheet with dimensional drawing before and after welding and ordering table

Original data sheet: coarse-thread studs (sawtooth studs). Click to enlarge.

Coarse-thread studs – dimensions in mm
d₁ l₁ +0.6 d₂ +0.2 d₄ ±0.08 l₃ ±0,5 h₁ α ±2° Order number · steel 4.8
5 9,0 6,0 0,75 5,0 0,7–1,4 174° 11-005-S009
5 14,2 6,0 0,75 6,0 0,7–1,4 174° 11-005-S014
5 18,0 6,0 0,75 7,1 0,7–1,4 174° 11-005-S018
5 25,0 6,0 0,75 8,0 0,7–1,4 174° 11-005-S025

l₁: length before welding. l₂: length after welding, see dimensional drawing. Dimension symbols and tolerances correspond to the manufacturer’s data sheet.

Material versions
Steel 4.8 Article numbers according to the dimensional table
Stainless steel On request
Surface Agreed with the enquiry

PS coarse-thread studs (sawtooth studs).

Ordering details:

Specify article number, required quantity, material and surface. For special versions, also send a drawing, installation conditions and joint requirements.

Dimensions and tolerances according to the bsk + BTV data sheet ‘Coarse-thread studs (sawtooth studs)’. l₁ denotes length before welding and l₂ length after welding. All length dimensions in mm; angles in degrees. Availability and special versions on request.

View data sheet (German) →

APPLICATIONS

Coarse-threaded stud
for industrial applications

Application areas include the automotive supply industry and control cabinet manufacturing. For other industries, we review suitability based on your specific application, component and joint requirements.
Car body as an example of vehicle manufacturing
01

Automotive & vehicle manufacturing

Control cabinet with electrical equipment
02

Control cabinet & electrical enclosure manufacturing

Steel furniture and sheet metal enclosures as potential applications
03

Steel furniture & light sheet metal fabrication

Machinery and plant engineering as a potential application
04

Machinery & plant engineering

Ship hull as an example of shipbuilding
05

Shipbuilding

Ventilation ducts and sheet metal enclosures in equipment manufacturing
06

Ventilation, air conditioning & equipment manufacturing

PS coarse-thread stud with sawtooth profile and flange
PROCESSING

Stud welding
with short-cycle drawn arc welding

Coarse-thread studs are welded using short-cycle drawn arc welding. The stud welder, stud holder and, where applicable, feeding system must be matched to the specific stud geometry. For automated applications, we review a suitable holder and welding equipment based on your components.
Match the welding parameters and holder to the stud geometry, base material and sheet thickness. Suitability of the joint must be checked for the application.

More about the process →

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SUITABLE EQUIPMENT

Equipment for
Coarse-threaded stud

DAI-3300 stud welder with connections and side cable storage

DAI-3300

Inverter for drawn arc and short-cycle welding

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DA-10M stud welding gun for short-cycle drawn arc stud welding

DA-10M

Welding gun for short-cycle welding

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CNC stud welding system with gantry, welding heads and control panel

Automation & CNC

For automated applications

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FAQ

Frequently asked questions
about coarse-thread studs

Which dimensions are documented?

The bsk + BTV data sheet lists d₁ = 5 mm and lengths l₁ of 9.0, 14.2, 18.0 and 25.0 mm before welding. The table gives flange dimension d₂, further dimensions and tolerances. We review other versions on request.

Which applications use coarse-thread studs?

bsk + BTV lists the automotive supply industry and control cabinet manufacturing as application areas. The specific fastening task, base material and required load capacity determine selection.

What do l₁ and l₂ mean?

l₁ denotes stud length before welding and l₂ length after welding. The ordering table lists l₁. Please account for this dimensional reference when selecting the stud and specify the required installed length.

Which welding equipment is suitable for coarse-thread studs?

The coarse-thread studs offered here are intended for short-cycle drawn arc welding. The unit, gun or welding head and stud holder must suit the specific geometry and welding task. bsk + BTV lists DA-10M as an example; the configuration must be agreed.

Can coarse-thread studs be processed automatically?

Automated processing is reviewed for the specific version. Stud geometry, holder, feeding system and accessibility on the component are decisive. Please send your drawing and details of the planned manufacturing process.

Which materials are available?

The four article numbers in the data sheet refer to steel 4.8. Stainless steel is available on request. Surface requirements and specific availability are agreed with your enquiry.

Which details are required for an order?

Please specify article number, quantity, material and required surface. For customer-specific versions, we also need a drawing and details of the component, base material and fastening task.

Are customer-specific versions available?

Yes. bsk + BTV manufactures short-cycle welding elements to customer requirements. The required coarse-thread stud geometry and further requirements are agreed based on your drawing or specification.

PS coarse-thread stud with sawtooth profile and flange
SPECIAL DESIGNS

Coarse-threaded stud
to your requirements

Do you need a specific flange geometry, length or material version? Send your drawing and operating conditions. We review a suitable coarse-thread stud version and manufacture it to your requirements.

Enquire about a special design →