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Bolzenschweißtechnik bsk + BTV GmbH
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Automation / CNC

TSV-01

Table welding fixture
Compact table welding fixture for series production of small parts – with Siemens PLC, touchscreen and two-hand control.
Table welding fixture
Table welding fixture

Standardised base. Adapted to the workpiece.

The TSV-01 is a configurable table welding fixture for series production of small parts. The workpiece fixture, welding head, feeding system and control are tailored to the application.

Workpiece fixture

The T-slot plate can accommodate, for example, a pneumatic vice or a mechanical or pneumatic sliding fixture for clamping.

Welding head

The automatic welding head can be KAH-100D or RAPIDOR QF The documented processes include capacitor discharge, short-cycle drawn arc and drawn arc welding for welding elements in accordance with DIN EN 13918; the existing process specification is EN ISO 14555.

Feeding

Semi-automatic and fully automatic stud feeding are possible. The configuration is selected to suit the production process.

Control

A freely programmable Siemens PLC with touchscreen controls the table system. The process is started using the two-hand control.

The structure consists of torsion-resistant aluminium profiles. The existing configuration specification states: CE-compliant, designed in accordance with the Machinery Directive.

Example configuration: stove pipes

One documented TSV configuration combines a raised stand with a fixture for welding stove pipes. The example includes a KAH-100D, a CDP-99M and a stud feeding system.

An insight into the application

The application in operation.

Watch the video on YouTube ↗

Key technical data

Technology
at a glance.

These specifications describe the example configuration shown. We tailor your system to the component and process.
Type
TSV-01 table welding fixture
Application
Series production of small parts
Welding heads
KAH-100D or Rapidor QF
Welding process
Capacitor discharge, short-cycle drawn arc and/or drawn arc welding
Component fixture
T-slot plate with mechanical or pneumatic clamping fixture
Control
Freely programmable Siemens PLC with touchscreen
Start
Two-hand control
Height adjustment
Continuously adjustable up to 40 mm (standard)
Structure
Torsion-resistant aluminium profiles
Feeding
Semi-automatic or fully automatic
Example configuration
Stove pipes: raised stand, 1 × KAH-100D, 1 × CDP-99M and 1 stud feeding system

Product and application images

TSV-01 with RAPIDOR QF
TSV-01 with RAPIDOR QF
Table welding fixture – configuration view
Table welding fixture – configuration view
TSV-01 – operator monitor
TSV-01 – operator monitor
TSV-01 – welding head and controls
TSV-01 – welding head and controls

Data sheets and documentation

Data sheet

German · PDF ↓English · PDF ↓

Custom automation

Your application.
Our technology.

Discuss your component geometry, stud types and required production process with us.