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Bolzenschweißtechnik bsk + BTV GmbH
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Original UD pin product photograph: smooth cylindrical shank with conical welding tip
STUD WELDING ELEMENTS – DRAWN ARC

PIN
UD

Smooth shank · drawn arc welding
UD pin for drawn arc stud welding. For manual and fully automatic processes – with suitable weld pool protection.
Ø 6–16 mm | l₂: 20–80 mm* | Steel 4.8 · stainless steel A2-50 | UF ceramic ferrule
UD PIN

SMOOTH SHANK.
WELDABLE JOINT.

The UD pin has a smooth cylindrical shank without a thread. It is welded onto the component using drawn arc welding. Diameter, length and material are matched to the specific welding task.
More about applications →
Steel structure as an application example for weldable fasteners
Welding process Drawn arc welding
Diameter Ø 6–16 mm
Standard reference according to the data sheet DIN EN ISO 13918:2018
materials Steel 4.8 · stainless steel A2-50
Ceramic ferrule UF with aluminium flux
Shielding gas Without aluminium flux up to Ø 10 mm
Original UD pin product photograph: smooth cylindrical shank with conical welding tip
PRODUCT DESCRIPTION

UD pin: shape and version

The original photograph shows the unwelded pin with a smooth shank and conical welding tip. The data sheet lists five diameters from 6 to 16 mm. Steel 4.8 and stainless steel A2-50 are specified as materials.
View dimensions →
DIMENSIONS

UD: dimensions
and materials

UD dimensional drawing before and after welding from the manufacturer’s data sheet
Original drawing: l₁ before welding, l₂ after welding. Dimensions in mm. View complete data sheet (German)
UD dimensions in mm
d₁ d₃ h₄
S6 8,5 4
S8 11,0 4
S10 13,0 4
S12 16,0 5
S16 21,0 7

d₃ ±0.2 mm; l₂ ±0.5 mm; α = 140° ±7°. l₁ ≈ l₂ + 3 mm.

Length combinations documented in the data sheet
d₁ l₂ in mm
S6 20, 25, 30, 40, 50, 60, 70, 80
S8 20, 25, 30, 40, 50, 60, 70, 80
S10 20, 25, 30, 40, 50, 60, 70, 80
S12 20, 25, 30, 40, 50, 60, 70, 80
S16 20, 25, 30, 40, 50, 60, 70, 80

*The listed lengths 20–80 mm are documented in the data sheet for all five diameters. Other lengths by agreement. Blank data sheet fields are not interpreted as available combinations.

Materials and order codes according to the data sheet
Material Class Designation in the sheet Code
Steel 4.8 St. 37 21-xxx-xxxx
Stainless steel A2-50 1.4301 22-xxx-xxxx

Ordering example according to the data sheet: UD6×20 in A2-50 → article no. 22-006-0020.

The product page abbreviates the standard designation to ‘DIN EN 13918:2018’; the full designation from the data sheet is used here. The weight entry for S8 × 30 appears unusual compared with adjacent values and must be confirmed before use. The blank row l₂ = 0 does not constitute size approval. Weight values have not been reproduced here. Please have current availability and the specific version confirmed.
Download data sheet (German) →
APPLICATIONS

UD pins
for industrial tasks

The industry overview shows typical industrial applications of stud welding. Suitability of type UD must be checked for the component, material, load and fastening task.
Structural steelwork as an industrial application
01

Structural steelwork

Vehicle manufacturing as an industrial application
02

Vehicle manufacturing

Mechanical engineering example image
03

Mechanical engineering

Plant engineering example image
04

Plant engineering

Rail vehicles
05

Rail vehicles

Metalworker stud welding with a DA-22M welding gun and shade 2 protective goggles
06

Metal fabrication

Original UD pin product photograph: smooth cylindrical shank with conical welding tip
PROCESSING

Stud welding
with drawn arc welding

UD pins are processed manually or fully automatically using drawn arc welding. Use with aluminium flux and UF ceramic ferrules is described for Ø 6–16 mm. Under shielding gas without aluminium flux, the source specifies a limit of Ø 10 mm. Welding parameters, holder and accessories must be matched to the specific version.
Illustration: UD in the unwelded state. A photograph of the welded element and a separate original photograph of the UF ceramic ferrule are not available.
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SUITABLE EQUIPMENT

Equipment for
UD welding tasks

DAI-3300 stud welder with connections and side cable storage

DAI-3300

Inverter for drawn arc welding. Agree the selected UD version, base material and suitable accessories before use.
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DA-22M stud welding gun with support legs and ceramic ferrule holder

DA-22M

Drawn arc welding with ceramic ferrule; the manufacturer’s range starts at M8. No general approval for all UD sizes; the smallest size in particular requires separate selection.
Technical documentation →
CNC stud welding system with gantry, welding heads and control panel

Automation & CNC

According to the product source, UD can be processed fully automatically. The feeding system, welding head and system must be matched to the specific version.
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FAQ

Frequently asked questions
about UD pins

Which sizes and lengths are documented?

The data sheet lists Ø 6–16 mm and an overall l₂ range of 20–80 mm. The table shows only combinations with an entry in the manufacturer’s sheet. Other lengths and current availability are clarified on request.

Which materials are offered?

Steel 4.8 and stainless steel A2-50. The data sheet also lists St. 37 and 1.4301 respectively; other materials by agreement.

What distinguishes the design?

The original photograph shows the unwelded pin with a smooth shank and conical welding tip. The data sheet lists five diameters from 6 to 16 mm. Steel 4.8 and stainless steel A2-50 are specified as materials.

Which welding process is used?

Drawn arc welding – manual or fully automatic. With aluminium flux and UF ceramic ferrules for Ø 6–16 mm; under shielding gas without aluminium flux only up to Ø 10 mm according to the source.

How do I read the dimensional table?

l₁ denotes length before welding and l₂ length after welding. d₃ and h₄ describe the weld collar area. d₃ ±0.2 mm; l₂ ±0.5 mm; α = 140° ±7°. l₁ ≈ l₂ + 3 mm.

Which ceramic ferrule is used for the product?

The manufacturer specifies type UF. The ferrule and element must be selected to match the size and application. A separate original photograph and ferrule dimensions are not available in the supplied documents.

Is every illustrated item of welding equipment suitable for all sizes?

No. The cards show examples of drawn arc equipment. A complete approval matrix for all UD sizes and materials is not available. The unit, gun, welding head, holder and weld pool protection are selected for your task.

Are other lengths or special versions possible?

We manufacture special studs to individual requirements. Send the size, required length, material, quantity and, where applicable, a drawing. The specific version is reviewed.

Original UD pin product photograph: smooth cylindrical shank with conical welding tip
SPECIAL DESIGNS

UD pins
to your requirements

Do you need UD pins for a special task? Specify the size, length, material, surface and quantity. With your drawing, we review a suitable version.
Enquire about a special design →